ER610 Compact Duplex Slitter Rewinder

The Titan ER610 compact, twin-shaft cantilever slitter rewinder is the fruit of extensive market research and exhaustive design and development work by Atlas Converting Equipment Ltd. to bring a more sustainable and cost-effective solution in slitting & rewinding technology.

The ER610 is a high performance slitter with an innovative and more environmentally friendly design which helps to make a contribution towards the reduction of carbon emissions. This helps to protect the environment with:-

  • Reduced power consumption

  • No hydraulics for oil-free, hygienic operation

  • Using un-lubricated compressed air for zero oil / air emissions

  • Less steel in a more compact design

  • One piece construction for rapid installation & start-up

  • Shipping in one 20ft container for reduced logistics

The ER610 is designed to process 1350 and 1650 mm (53 & 65 in) web widths at a maximum running speed of 450 m/min (1476 ft/min). The minimum slit width is 50 mm (1.97 in) with an option as narrow as 35 mm (1.37 ins) and a maximum rewind diameter of 610 mm (24 in) on twin cantilever differential rewind shafts.

The machine also features an integral edge-trim extraction system and an integral shaftless fixed-height unwind stand, with an option for jumbo roll floor ‘pick-up’ also available. The pneumatically controlled braking system provides highly accurate web tension control and a digital edge / line guide system controls lateral movement of the unwind reel to +/- 50 mm.

The ER610 control system has a 10” flat touch-screen terminal, non-language symbols, compact flash memory and fault diagnostics.

Slitting systems available are shear knives, rotary razor (burst) or razor slitting in air or groove. Optional features include a static electricity control system, laser (line) core positioning, splice table, EU safety guarding, laser safety scanners and unwind roll loading trolley.

 

Watch the Titan ER610 in Action :

STANDARD FEATURES


  • Compact design

  • Reduced Power consumption

  • Electric operation (no hydraulics)

  • Manual knife & rewind arm positioning


OPTIONAL FEATURES


  • Laser core positioning

  • splice table

  • Safety scanners for unwind & rewind sections

  • Roll out unloading device


Technical Data

 

Web Width 1350mm / 53" or 1650mm / 65"

Maximum Unwind Diameter 1000mm / 39"

Maximum Rewind Diameter 610mm / 24"

Maximum Production Speed 450m/min / 1476ft/min

OPTION 550m/min / 1800ft/min

Minimum Slit Width 50mm / 1.97"

OPTION 25mm / 1”

Maximum Slit Width 900mm / 35" to 1100mm / 43"

 

Web Path of the Titan ER610 :

Titan 610 Web Path.png

1 Laser Core Positioning (Option)

A line-laser guided core positioning system enables the operator to reload new cores quickly and accurately minimising set-up time and restarts due to improper alignment.

2 Combination Knife Holder

Unique system enables simple and fast changeover of knife types using ‘knife inserts’, no need to remove heavy shafts. The female knife shaft also stays within the machine and female knives are loaded easily through convenient access on side of the machine.

3 Digital Web Guidance

Precision alignment of the web entering the slitting section. A ‘CCD’ head, ‘reads’ material edge, printed continuous or broken lines.

4 Touchscreen Control System

12” colour touch screen terminal on extended boom for use on both the unwind and rewind sides of the machine. Nonlanguage sensitive. Easy set-up with integrated fault diagnostics.

5 EU Safety Scanner (Option)

Safety area laser scanners on both the unwind and rewind sections to assure compliance with EU safety regulations.

6 Reel Stripping Device (Option)

Enables the complete set of reels to be removed from the rewind shafts at the same time.

7 Splice Table (Option)

A variety of ‘splice tables’ provide the operator with the ideal environment for perfect splicing.

8 Differential Winding

Titan’s differential winding system utilises ‘Ball Locks’ & provides constant tension regardless of the different widths of packages being rewound. No adjustment of the rewind shafts is required, minimising ‘downtime’ and increasing productivity.

 

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